STRATEGIC FOCUS AREAS > S2

DIVERSIFICATION OF PRODUCT PROFILE AND CUSTOMER BASE

S2

DIVERSIFICATION OF PRODUCT PROFILE AND CUSTOMER BASE

At JSW Steel, our endeavour is to ensure that a significant portion of our product portfolio is in the VASP category. This drive de-risks us from price fluctuations, enhances our margins and differentiates us from the competition.

Our partnership with JFE Steel Corp. has provided us access to cutting-edge technologies and world-class technical services with a view to enhance our operational excellence and fuel the next phase of growth.

This above transformation will be a step further in JSW Steel's journey to becoming one of the world's leading manufacturers of quality steel products.

Material issues

M6 Innovation and R&D

M7 Diversified product portfolio

M3 Market presence

M12 Profitability

M28 Supply chain sustainability

Strategic drivers and operating context

Steel usage in the construction sector is gaining significant importance and is becoming a material of choice. The varied attributes of steel, its strength, longevity and recyclability make it a preferred material among consumers.

Within the B2B segment, the demand for newer grades and value-added products are increasing. This presents a large market opportunity for players like JSW Steel to brand and market their products to various user industries of steel.

Retailisation is also on the rise, with an opportunity for steel to be offered as a bundle with services such as fabrication. This trend is expected to be further augmented in line with India’s rising per capita steel consumption. In this scenario, brand-led growth and increasing customer connect have become priorities for steel players.

Action plan

Key metrics

81

NEW GRADES DEVELOPED AND CUSTOMISED IN FY 2019-20

11,000+

EXCLUSIVE AND NON-EXCLUSIVE RETAIL OUTLETS

79:21

DOMESTIC TO EXPORT SALES MIX RATIO IN FY 2019-20

3.95 MTPA

ONGOING DOWNSTREAM CAPACITY ADDITION FOR VALUE-ADDED STEEL

STANDALONE SALEABLE STEEL SALES

(MnT)

DOMESTIC MARKET SHARE

(%)

SEGMENT BREAKUP IN CONSOLIDATED SALES MIX

(%)

Even amidst the slowdown in the economy, ~48% of our sales mix continued to be from our VASP portfolio.

Key risks

R5 Increasing competition and inability to market increasing volumes

COVID-19 impact

The pandemic has given us an opportunity to connect with our customers through virtual media. We are currently focusing on increasing our brand reach and customer acquisition and retention using various digital platforms.

Environmental Product Declarations (EPDs)

At JSW Steel, we have always maintained that all products we manufacture are safe to use and sustainable in the long run. We not only aim to address the environmental impact of our operations with a strategic and long-term approach, but also want our products to protect the environment, conserve resources, over and above legislative requirements, and protect customers and end users.

In line with our philosophy, the changing stakeholder expectations and the global call for more responsible product manufacturing and marketing, we began life cycle assessment studies for our key products in steel in 2014-15. As we stand today, our Hot Rolled Coils (HRC) and Cold Rolled Closed Annealed (CRCA) products have received Environmental Product Declaration (EPD) and we will continue to progressively institute EPD as a Group-wide programme complying with EN 15804 and ISO 14025 standards. We currently communicate the same with our customers and assure them regarding the environmental footprint of our product.

Read more https://www.jsw.in/sustainability/transparency-customers

'Customers today make buying decisions based on transparent disclosures of a product’s impact on the environment. JSW Steel has seized this opportunity and conducts continuous Life Cycle Analysis and Environment Product Declaration of its products - thereby strengthening its market position.'

- Dr. Rajesh Kumar Singh

Sr. Director (BD & Services), India and SE Asia, Sphera

Enhancing our product portfolio through capacity expansion

  • 46 new products were approved in FY 2019-20.
  • A new 1.2 MTPA Continuous Pickling Line, as a part of the capacity expansion of CRM-1 complex from 0.85 MTPA to 1.80 MTPA, was commissioned at Vijayanagar during the first quarter of FY 2019-20 to achieve better quality in HRPO product for automotive requirement. Additionally, two new lines of 0.45 MTPA each for construction grade GI products are also under implementation.
  • A new 0.3 MTPA line for colour-coated products is also underway in Vijayanagar and is expected to be commissioned by March 2021.
  • Capacity enhancement of Pre-Painted Galvalume Line (PPGL) at Kalmeshwar by 0.22 MTPA
  • Installation of 0.25 MTPA new Colour-coated Line at Rajpura in the state of Punjab
  • Modernisation and capacity enhancement at Vasind and Tarapur by increase in GI/GL capacity by 1.08 MTPA and increase in colour-coating capacity by 0.28 MTPA. The projects are expected to be commissioned in phases during the second half of FY 2020-21
  • Installation of an additional Tin Plate Line with a capacity of 0.25 MTPA at Tarapur
  • Setting up a new Continuous Annealing Line of 0.5 MTPA at Vasind

New product development

INNOVATION OBJECTIVE

PRODUCT CATEGORY

KEY CUSTOMERS

KEY RESULT(S)

High Strength Steel (HSS) grade offerings to the automotive sector for load bearing, safety and crash parts as an import substitution initiative

HRPO: SPFH 440, 590

HR – HS 800

CRCA: SPFC 780DP, 980 DP & SPRC 440 E

Leveraged our unique capability to produce HSS and AHSS grades HR and CR product categories and secured approvals from major auto OEMs for critical applications, replacing imports. Through this, we complemented the automotive industry in achieving their safety and lightweighting milestones/ targets

JAZ-coated GA product with improved formability

GA

Leveraged our capability to produce JAZ-coated GA, thereby developing excellent sliding characteristics

Enrich and expand product base, venturing into niche segments

Tin Plate

By setting up a state-of-the-art tin plate manufacturing unit at Tarapur Works, we forayed into the niche segment of tin products for various user segments

Cost-effective coated products for solar structures of large-scale power plants, adhering to enhanced corrosion and strength requirements as an import substitution drive

HRGP - ASTM A 653 SS 60,

275 GSM

HR GP

End Customer - Next Tracker

Export product for APL Apollo made of HR-based GI

Complete product and process integration in prepainted GI product for white goods

PPGI

Partnered with JSW Paints and successfully secured approvals from Samsung, the appliances major

Electrical steel grade with superior electrical properties meant for high rating power generators and High Voltage (HV) motors

65C350

50C310

A value-added product offering based on our unique capability to produce superior grade electrical steel with enhanced core loss and magnetic induction properties catering to a specific user segment

Product for the Pipes and Tubes (P&T) segment with enhanced corrosion life and strength for door frame application

Corten Steel – HR

HR/IRSM 41

Leveraged product characteristics of Corten Steel for enhancing corrosion life and optimal strength to be used in door frame making (value-added product introduced for the first time in Indian tube market)

Special forging alloy steel grade for auto OEMs

Forging Grades/ SAE4120M/ S50CVM / SVMn40C

Product designed to meet specific end application requirements, i.e., hardenability for gear and transmission, crankshafts and hub components

Expand the product basket by offering bearing grade special alloy products in annealed condition

Bearing grades

100Cr6, 100CRMNSI6_4

Value-added product with superior spherodisation characteristics, to achieve enhanced bearing performance

Improving performance of free cutting steel grade by achieving enhanced life of spindles used in textile machinery

EN1A (Pb Modified)

An innovative product developed to achieve enhanced life of spindle wharves (seven years at a minimum) through composition design and maintaining consistent high hardness at 175 HRB

Superior coated product offering substitution of PPGI (prepainted galvanised) with PPGL (prepainted galvalume) in focused segments

PPGL

Substituted PPGI with PPGL for refrigerator shell application, contributing to enhanced corrosion life

Key R&D initiatives

COST REDUCTION

  • Optimisation of usage of non-coking and semi-soft coal in coke making
  • Use of Direct Reduced Iron (DRI) fines briquettes in steel making

QUALITY

  • Study of cleanliness of Al-killed, Al-Si-killed and Si-killed steel grades
  • Optimisation of casting parameters to reduce severity and occurrence of longitudinal cracks in thin slabs
  • Study of the effect of manganese content on macrosegregation behaviour in thin slab casting
  • Study on the effect of chromium on corrosion resistance properties of Corrosion-resistant Steel (CRS) TMT rebar
  • Control of decarburisation level in spring steel

EFFICIENCY AND OPTIMISATION

  • Development of a process to reduce free lime in blast furnace slag for aggregate applications
  • Development of a Blast Furnace Raceway Model for fuel rate optimisation
  • Improvement in sinter productivity by selective granulation using sinter return fines
  • Development of non-slag sticking coatings for steelmaking vessels
  • Mathematical modelling of thin slab hot rolling for different carbon manganese (C-Mn) and micro-alloyed grades
  • Study of the effect of pellet bed temperature profile on the properties of pellets
  • Study of the effect of quicklime addition methods on balling index in iron ore sintering

ENVIRONMENTAL

  • Development of dry slag granulation technology for BF slag
  • Process development for making paver blocks from steelmaking slags with addition of flue dust

Key project contributions and orders

Flats

SAURASHTRA NARMADA AVTARAN IRRIGATION YOJANA (SAUNI YOJANA)

JSW Steel had emerged as the major steel supplier and secured 60 % of the steel requirement for this prestigious government project, which was commissioned to divert floodwaters of Narmada river

87,000 MT in Phase 3

QUANTITY SUPPLIED

PARADIP-SOMNATHPUR-HALDIA PIPELINE

Contributed X-70 grade steel to the 344 km long pipeline project

16,000 MT

QUANTITY SUPPLIED

NARMADA VALLEY DEVELOPMENT AUTHORITY (NVDA) PROJECTS

Contributed to NVDA projects, including major river interlinking projects in Madhya Pradesh

1,00,000 MT

QUANTITY SUPPLIED IN FY 2019-20

ENNORE—THIRUVALLUR—BENGALURU— PUDUCHERRY—NAGAPATTINAM—MADURAI— TUTICORIN NATURAL GAS PIPELINE

Contributed to building the 1,444 km pipeline

18,000 MT

QUANTITY SUPPLIED

Key project contributions and orders

Longs

We worked for several large-scale projects spanning different categories in FY 2019-20. Some of them include:

29,000 MT

QUANTITY SUPPLIED

EXPRESSWAYS

We have supplied our steel to all contractors for the new expressways being built, such as the Sammruddhi Expressway. We have also started supplying to Dwarka Expressway connecting Delhi-Haryana and Purvanchal Expressway connecting major cities in Uttar Pradesh.

1,38,000 MT

QUANTITY SUPPLIED

METROS

We have received approvals for supplying to all major metro line contractors working on extensions in New Delhi, Bengaluru, Chennai, Mumbai and Kochi and also new metro lines in Pune, Nagpur, Ahmedabad and Indore, among others.

53,000 MT

QUANTITY SUPPLIED

RAILWAYS

We have been one of the major suppliers in railway projects in the southern states of India. Western Dedicated Freight Corridor (WDFC) connecting Mumbai-Haryana and Eastern Dedicated Freight Corridor (EDFC) connecting Ludhiana to West Bengal have procured TMT from JSW Dolvi and Vijayanagar plants.

18,000 MT

QUANTITY SUPPLIED

HOUSING

There are several residential projects where our material is being used. One of the key examples is our supplies to Andhra Pradesh Industrial and Technical Consultancy Organisation Ltd. (APITCO) in Andhra Pradesh for the new capital city development.

26,000 MT

QUANTITY SUPPLIED

BRIDGES

We have commenced supplying to the Mumbai Trans-Harbor Sealink and the Zuari River Eight-lane Bridge project. Further, we are servicing the West Bengal River Bridge in Nadia district and few bridges being constructed in Tamil Nadu.

16,000 MT

QUANTITY SUPPLIED

AIRPORTS

We have supplied to key airports such as New Delhi, Bengaluru, Pune, Chennai, Hyderabad, Lucknow, Guwahati and Tiruchirapalli.

47,000 MT

QUANTITY SUPPLIED

OTHER KEY PROJECTS

We are supplying to key atomic, nuclear, thermal and defence projects across India. Our steel is also used in Indian Space Research Organisation (ISRO) projects.

Feature Story

Building a resonating consumer brand and making inroads into rural India

With active interventions over the past decade, we have been able to establish a robust consumer steel brand that achieves top-of-the-mind recall at the consumer level. Products such as ‘JSW Vishwas’ (GI corrugated steel), ‘JSW Colouron+’ (roofing sheets), ‘JSW Everglow’ (colour-coated steel) and ‘JSW Neosteel’ (TMT bars) have become synonymous with their respective applications and enjoy respectable market share in their specific segments. In fact, over 49% of our retail sales can be attributed to our branded products.

The recent addition to our portfolio, JSW Platina, is a continuous annealed tin plate product with higher product uniformity that enables high-speed can manufacturers to achieve higher productivity by reducing the rejection rates. This, in turn, has a direct bearing on the scale, efficiency and thereby profitability of their business. JSW Steel is the first among its peers to introduce the continuous annealing technology for making tin plate products in India, and our products serve as a viable and sustainable alternative to plastic product packaging.

Our branded products, among others, are retailed through our franchise stores called JSW Shoppe. Rolled out nearly 13 years ago, JSW Shoppe has played a key role in pioneering organised steel retailing in India, especially in the semi-urban and rural areas. Every JSW Shoppe showcases the JSW product range and bundles various services that consumers seek as part of steel applications.

To make quality products accessible in rural India, we have launched JSW Shoppe Connect Rural so that consumers can buy superior quality JSW Steel products through these branded stores. In the first year, we have appointed 150+ branded stores in rural India.

With a dedicated B2C channel, we strive to achieve a lasting customer connect, including with influencers such as construction professionals in the value chain. Towards this, we have launched several branding and marketing initiatives, including a dedicated training programme for fabricators titled ‘JSW Eklavya’, where we conducted practical training of two days for over 1,000+ fabricators.

We also launched a loyalty programme called JSW Privilege Club for our influencer segment with over 5,300+ members enrolled. Advertisements were rolled out via television commercials, out-of-home media and inflight magazines, along with uniform product branding. These were further augmented with regular influencer meets and engagement with the customers using festival memorabilia. We have also doubled up our engagement on the digital front, which has further enhanced the brand’s overall visibility.

We launched 'JSW Chala Gaon Ki Aur', an industry-first initiative of educating rural consumers and driving steel consumption in rural India. Through this initiative, we have taken our plant to the people by showcasing our plant, process, products and technology through a unique Virtual Reality (VR) film.

JSW Steel has signed up Indian cricketer Rishabh Pant as its brand ambassador to promote our leading brands JSW Neosteel TMT Bars and JSW Colouron+ colour-coated roofing sheets. The association will help in creating consumer awareness for our brands by connecting with the youth and our target audience who follow cricket passionately.

OUTLOOK

Near-term

Complete the downstream projects as per capex plan

Maintain ~50% contribution of VASP to the overall portfolio

Long-term

Continued focus on increasing the share of VASP to 60% of the total portfolio, to improve realisations

Expand reach internationally by catering to new geographies

Increase domestic penetration by leveraging better product mix